Common Forklift Problems and Why Repairing Your Forklift Matters


Forklifts are one most common pieces of heavy machinery across a wide variety of industries. Keeping your forklift repaired not only helps save you money, but also helps keep your workplace safe. Whether we are talking about day-to-day upkeep or repairs using Intella Parts, keeping your forklift repaired creates a smooth and efficient operation.

Let’s take a look at common forklift problems and why you should stay on top of forklift repairs.

Common Mechanical Problems with Forklifts

Forklifts are hard-working pieces of machinery. They literally do the heavy lifting at our workplaces. Here are a few of the most common forklift problems you can come across.

Seat Belts and Other Safety Equipment

Every time an operator hops into their forklift, they’re adding wear and tear to the seat belts and other safety equipment. It should go without saying that regular replacements using parts help to keep the vital safety systems of your forklifts intact.

Regular inspections of the seat belts and other safety equipment are vital in terms of keeping your forklift operation will. You want to spot a flaw in safety equipment before operation rather than on the job.

Electrical Problems

Forklifts have a complicated electrical system. Whether they are battery-powered or they use compressed natural gas, your forklift relies on electronic systems just like any vehicle.

Electrical problems are a serious concern in forklifts no matter what their fuel source is. As many of the electrical systems of your forklift are interconnected, a problem in one area could signal a deeper and more complicated issue inside the forklift’s electronic systems.

The Check Engine Light

Your forklift has a check engine light just like a car and, just like a car, it’s common for many forklift operators and owners to ignore the check engine light until the problem becomes more serious.

The safest and most cost-effective way to address a check engine light problem is right away. It’s always easier, cheaper, and safer to handle whatever the source of the check engine light is sooner rather than wait until the forklift has a critical failure.

Horns, Lights, and Other Accessories

There are many secondary systems on your forklift that might not seem critical once they break down. Horns, lights, and other secondary systems are designed to help your forklift operators use these machines with maximum efficiency and safety.

Forklift-related injuries have been on the rise in workplaces across North America. Maintaining these secondary systems is a great way to keep on-the-job injuries down.

Mast and Fork Breakdowns

The mast of your forklift is its backbone. The mast and the fork bear a lot of weight when doing the heavy lifting. It’s common for these systems to either become bent or otherwise break down over time.

Thankfully, there are replacements out there for every make and model of forklift available from sources.


Forklifts are also prone to leaks. There are hoses, gaskets, and seals throughout the forklift. These helps run systems ranging from the brakes to the lifting itself. If you start to notice fluid leaking anywhere on or near your forklift, it’s a good decision to take that forklift out of commission and into repairs.

Why Keeping Your Forklift Repaired With New Parts Matters

Keeping your forklift repaired is a great way to not only make sure that your workplace is safer, but that you’re also saving money in the long term. Keep your forklift repaired by performing regular maintenance and your company will have less downtime and greater productivity.

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