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Industrial

Common Forklift Problems and Why Repairing Your Forklift Matters

Forklifts are one most common pieces of heavy machinery across a wide variety of industries. Keeping your forklift repaired not only helps save you money, but also helps keep your workplace safe. Whether we are talking about day-to-day upkeep or repairs using Intella Parts, keeping your forklift repaired creates a smooth and efficient operation.

Let’s take a look at common forklift problems and why you should stay on top of forklift repairs.

Common Mechanical Problems with Forklifts

Forklifts are hard-working pieces of machinery. They literally do the heavy lifting at our workplaces. Here are a few of the most common forklift problems you can come across.

Seat Belts and Other Safety Equipment

Every time an operator hops into their forklift, they’re adding wear and tear to the seat belts and other safety equipment. It should go without saying that regular replacements using parts help to keep the vital safety systems of your forklifts intact.

Regular inspections of the seat belts and other safety equipment are vital in terms of keeping your forklift operation will. You want to spot a flaw in safety equipment before operation rather than on the job.

Electrical Problems

Forklifts have a complicated electrical system. Whether they are battery-powered or they use compressed natural gas, your forklift relies on electronic systems just like any vehicle.

Electrical problems are a serious concern in forklifts no matter what their fuel source is. As many of the electrical systems of your forklift are interconnected, a problem in one area could signal a deeper and more complicated issue inside the forklift’s electronic systems.

The Check Engine Light

Your forklift has a check engine light just like a car and, just like a car, it’s common for many forklift operators and owners to ignore the check engine light until the problem becomes more serious.

The safest and most cost-effective way to address a check engine light problem is right away. It’s always easier, cheaper, and safer to handle whatever the source of the check engine light is sooner rather than wait until the forklift has a critical failure.

Horns, Lights, and Other Accessories

There are many secondary systems on your forklift that might not seem critical once they break down. Horns, lights, and other secondary systems are designed to help your forklift operators use these machines with maximum efficiency and safety.

Forklift-related injuries have been on the rise in workplaces across North America. Maintaining these secondary systems is a great way to keep on-the-job injuries down.

Mast and Fork Breakdowns

The mast of your forklift is its backbone. The mast and the fork bear a lot of weight when doing the heavy lifting. It’s common for these systems to either become bent or otherwise break down over time.

Thankfully, there are replacements out there for every make and model of forklift available from sources.

Leaks

Forklifts are also prone to leaks. There are hoses, gaskets, and seals throughout the forklift. These helps run systems ranging from the brakes to the lifting itself. If you start to notice fluid leaking anywhere on or near your forklift, it’s a good decision to take that forklift out of commission and into repairs.

Why Keeping Your Forklift Repaired With New Parts Matters 

Keeping your forklift repaired is a great way to not only make sure that your workplace is safer, but that you’re also saving money in the long term. Keep your forklift repaired by performing regular maintenance and your company will have less downtime and greater productivity.

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Industrial

Smart Ways to Upgrade Industrial Equipment

Quality industrial equipment goes to the heart of a company’s ability to get the job done. Fortunately, a business has a variety of choices to get the trucks, forklifts, bulldozers, and other powerful equipment it needs. These options include buying, leasing, renting, and repairing valuable equipment. While buying outright might seem like the best choice, sometimes it can leave a company with reduced cash flow. Each situation is different and depends on finance options, the state of the economy, and other factors. Here are a few ideas to help a company get the most out of its equipment.

Repair and Rebuild

Forklifts are the true workhorses of many plants. Each day, they move around tons of equipment, and while doing so they take a bit of abuse. For this reason, full body restorations for forklifts San Jose CA, might be just what a company needs. The new paint job can restore the lift to its factory paint color, or another paint color can add some distinction among forklifts. Welding options can reinforce weak points on the machine, ensuring it will last for a few more years. It’s a sensible way to upgrade forklifts without spending an exorbitant amount of cash.

Lease and Rent

For many companies, the question of whether to buy new expensive equipment or to rent or lease it is a difficult one. A discussion of the pros and cons of leasing equipment often hinges on the desire to preserve cash flow. A company that has a lot of extra cash lying around will likely choose to buy new equipment outright. After all, this is typically the least expensive option. Leasing or renting, though, allows a company to hang on to its cash and perhaps use it for other needs. A leasing or renting option also has the advantage of allowing a company to swap out for new equipment more frequently.

Quality industrial equipment goes to the heart of a company’s ability to get the job done. Fortunately, a business has a variety of choices to get the trucks, forklifts, bulldozers, and other powerful equipment it needs. These options include buying, leasing, renting, and repairing valuable equipment. While buying outright might seem like the best choice sometimes it can leave a company with reduced cash flow.

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Industrial

Managing Industrial Supplies

For those in charge of managing industrial supplies, it is important to know effective ways to maintain an accurate inventory. Being in charge of this part of a business can be stressful if measures are not taken to maintain efficiency. Some of the best ways to stay on top of managing industrial supplies are to keep track of inventory, find a trusted supplier and maintain equipment as needed.

Keep Track of Inventory

There are many supplies that are involved in manufacturing besides heavy machinery. Workers need personal protective equipment (PPE), cleaning supplies must be ordered and parts for the manufacturing process are needed. It is essential that you have a running inventory of all these things so you know when you need to order more. If you are not keeping track of inventory, you are likely to run out of things and have to purchase rush shipping, or you could end up with too many supplies at one time and nowhere to store them.

Find a Trusted Supplier

A supplier that you trust is an important part of your business. You need to know that the materials you are getting, such as carts Grain Valley MO, are from a reputable source. You need to be able to call this person anytime you need help with an order or replacing a product.

Maintain Equipment as Needed

Every piece of equipment that you run has a lifespan. Things will need to be repaired or replaced at different times, and it is important to stay on top of these changes for logistical reasons. If a machine runs down unexpectedly, production could be greatly impaired. By maintaining equipment regularly and replacing it when needed, you can help avoid this situation in the future.

With a few simple steps in place, you can better manage industrial supplies.

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Industrial

4 Key Aspects of Boiler Maintenance

Boilers are an important part of most power plants and other types of industrial facilities, from petrochemicals to food refining. Boilers are closed vessels that produce specific levels of steam with low or high pressure. They are also used to heat water. They are sensitive pieces of equipment that must be maintained to keep them working properly and safely.

Here are four ways to keep industrial boilers safe and efficient.

1. Check water quality.

Boiler operations can be affected by scale buildup from water. Since boilers produce steam, they must be carefully and regularly maintained. Steam is a potentially dangerous force, and poor upkeep can not only damage the boiler but put everyone in its vicinity at risk. Deaerators remove dissolved carbon dioxide and oxygen from the feedwater flowing into the boiler to help prevent corrosion. There are several models, but a tray type deaerator is considered the most effective.

2. Look for insulation problems.

Check insulation routinely on valves, fittings, and pipes that carry steam and condensate. If you see any cracks, repair the insulation right away. This is an important part of routine boiler maintenance.

3. Check pipes.

Just as you do not want cracks in pipe insulation, make sure the pipes themselves are in good condition. Look for corrosion, damage, cracks, and leaks on the body of the boiler as well as pipes. As part of routine maintenance, perform a boiler blowdown. Even though this procedure, which blows water from the boiler with steam pressure, may be considered inefficient, it is an important step that can prolong the boiler’s lifespan.

4. Clean your boiler.

Regular boiler cleanings remove scale, soot, and other residues. Annual cleanings make a big difference in your boiler’s efficiency over time.

Boilers are high-powered steam makers, and as such, they need routine maintenance to maintain their efficiency and keep them safe. Careful inspections and timely repairs and cleaning can extend the life of a boiler. With such an important piece of equipment, regular upkeep makes good business sense.

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Industrial

Buying Safety Equipment for Offshore Drilling

Offshore drilling can be very dangerous. Therefore, it is very important for the companies that own and operate the rigs to have the latest and best safety equipment that is currently available. You should never make the assumption that all of the equipment will be the same quality. Nothing could be further from the truth. This is why you need to be very selective when you are trying to decide which equipment that you are going to purchase. Taking a look around and exploring all of your options will benefit you greatly in the long run. Here are some helpful tips that will assist you.

  1. Does the company that is making the offshore drilling safety equipment have a great reputation within the industry?

You should only buy equipment made by a company that is highly thought of. What brands of safety equipment do the other offshore drilling companies use? This will tell you a lot about which companies are considered to be the best. Ideally, you should only deal with a company that has been around for many years and has an established track record. This is the best way to find a spanner joint that is high quality.

  1. Is the safety equipment affordably priced?

You need to make sure that you are not throwing money away needlessly. This is why it is in your best interests to compare the prices of safety equipment that is made by all of the major brands. You have nothing to lose and everything to gain by doing this. Then you will be able to find out which companies will give you the biggest bang for your buck. PRT Offshore is known for having very affordable prices for their equipment.

  1. Will it be easy to learn how to use the safety equipment?

You should get an idea of how complicated the equipment is before you agree to buy it. You should try to find equipment that will not require a lot of training for your employees to use it. Some companies will provide instructional classes with the price of the equipment. However, you will need to check with the safety equipment manufacturer to find out exactly what will be included.

  1. Does the safety equipment come with any sort of warranty?

You might have some problems with the safety equipment that you bought. If this happens to you, having a warranty will come in handy. A warranty will cover the cost of whatever repairs need to be made to your equipment. It is very important that you understand every company will offer a different warranty. Therefore, find out the specifics of the warranty that every company offers. Then you can make an educated decision.

This is why you need to be very selective when you are trying to decide which equipment that you are going to purchase. Taking a look around and exploring all of your options will benefit you greatly in the long run. Here are some helpful tips that will assist you. A warranty will cover the cost of whatever repairs need to be made to your equipment.

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Industrial

The Various Uses of Silicon

With so many popular electronic devices using it and the development of technological advances depending on it, silicon has been a hot topic in the minds of modern researchers lately. Therefore, it is a good idea for even a person with little technological experience to understand how this tiny and naturally occurring element affects humans in day to day life. Scientists have stated that silicon makes up almost one third of the composition of the crust of the Earth, with 27.7% of the crust made from it. Only oxygen occurs more frequently in the crust of the Earth. This means that almost all sand, soil, rocks and clay contain silicon.

The Electronic Advantage of Silicon

Silicon is uniquely useful to researchers due in part to how abundant it is on Earth, but also due to the structure of its atoms. Silicon has been found to be an extremely effective semiconductor of electricity. Thanks to this conductivity, silicon has been used in a wide range of electronic devices. A silicon wafer manufacturer is essential in building computer chips while silicon diode technology is a key part of making liquid crystal displays. Silicon has even been useful in the development of solar panels thanks to its ability to absorb energy from sunlight and create an electric current in certain devices.

The Collaborative Property of Silicon

Silicon has also been used extensively as an alloy with metals like brass, aluminum and bronze; it can lend strength to these metals. Silicon is one of the main parts of sand and clay that helps glass, pottery and ceramics be created. The adaptability of silicon to work with heat and electric energy is one of its most strong points and a key reason why it is considered so important by researchers and artists alike. Variations of silicon such as silica and sodium silicates are also helpful in absorbent, abrasive and cleaning tasks.

Therefore, it is a good idea for even a person with little technological experience to understand how this tiny and naturally occurring element affects humans in day to day life. Scientists have stated that silicon makes up almost one third of the composition of the crust of the Earth, with 27.7% of the crust made from it. The adaptability of silicon to work with heat and electric energy is one of its most strong points and a key reason why it is considered so important by researchers and artists alike. Variations of silicon such as silica and sodium silicates are also helpful in absorbent, abrasive and cleaning tasks.

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Industrial

Occupational Asthma: A Threat in the Workplace

Occupational asthma is a serious threat in workplaces where there is dust exposure. It does not only affect the health of the employees, but it also harms the environment. Because of the extent of the problem, companies invest in high-quality dust control systems and other innovative solutions. In the rest of this article, we’ll talk more about occupational asthma, including some promising solutions on how to prevent it.

What is Occupational Asthma?

According to Mayo Clinic, occupational asthma results from breathing dust, gases, and chemicals, among others that can affect the allergic or immunological response. Also called work-related asthma, this is the most common lung disease in the U.S. that is caused by one’s job.

The common symptoms of occupational asthma include wheezing, chest tightness, shortness of breath, and coughing. A person with occupational asthma may also experience nasal congestion, runny nose, and eye irritation.

What are the Effects of Occupational Asthma?

The National Heart, Lung, and Blood Institute notes that work-related asthma is bigger than what you think. While it has significant health repercussions, it creates a domino effect. When the health of the workers suffers, their productivity also declines. Their quality of life decreases. This is also costly for the business and can impair their financial performance.

Who is at Risk of Occupational Asthma?

The ones at risk are those who are directly exposed to dust and fumes, among others that can cause this health problem. There are more than 250 substances that are responsible for occupational asthma. It is present in various industries and settings, including construction sites, mining operations, hospitals, bakeries, wood processing facilities, and manufacturing plants, among others. Those who smoke or those with existing health problems are at higher risk.

What is the Best Way to Prevent Occupational Asthma?

There is no single solution that can deliver the highest level of effectiveness in the prevention of occupational asthma. Organizations should have a multi-faceted approach. One of the best solutions is to use dust control equipment, such as those that you will find at Bosstek. They use water to saturate the dust right at the source so that it won’t cause health problems.

Employees also need to wear personal protective equipment, including goggles, respirators, and masks. This prevents the dust particles from reaching their body. It must be compulsory to wear PPE to protect themselves. Plus, the PPE needs to be comfortable so that it won’t make them uneasy when they are working.

Evaluating machineries and processes is also important in preventing occupational asthma. Look at the activities that generate fumes and dust.

Make sure that the organization adheres to the health requirements of the regulating bodies. This does not only promote a safer work environment but also minimizes the legal repercussions since not following the rules set by the authorities can get your business in trouble.

Occupational asthma is a serious health problem in many work settings. It is crucial that the management finds the best ways to solve the problem to avoid compromising the health of the workers and the profitability of the business.

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Industrial

3 Signs That It’s Time To Replace Your HVAC

Heating and cooling your home efficiently are one of the most important parts of home ownership, so it is imperative that you care for your HVAC system. Yet, no matter how diligently you maintain it, sometimes your efforts aren’t enough, and it has to be replaced. Here are a few signs that it might be time to start saving for a new system.

Your Electric Bill Is On the Rise

As your HVAC system ages, its efficiency begins to decline. If you notice that the weather hasn’t been particularly harsh, yet your bill is climbing, it may be time to see if the HVAC is to blame, particularly if it is older. This can also be due to a clogged filter keeping the air from flowing through the HVAC air filter housing, but it is still a good idea to get your system checked regardless.

Your System Is Older Than 10 Years

It is easy to want to keep an old, reliable HVAC until it stops functioning, but it is recommended that you replace your HVAC system every 10 to 15 years. At that age, the cost of a repair could be almost as much as the cost of a new system. Even if your system seems to be working well, there could be some issues that you are unable to detect, such as pollutants leaking into the air.

Humidity and Temperature Issues

If your house is too humid during the hotter months, but too dry in the colder months, it could be time for an HVAC replacement. Further, if there is a wide range of temperatures in rooms that are all in the same HVAC zone, some duct work could be needed at the least.

Replacing something as necessary as an HVAC system can be a daunting process. But with proper care and maintenance, your system should run efficiently for years.

Heating and cooling your home efficiently are one of the most important parts of home ownership, so it is imperative that you care for your HVAC system. Yet, no matter how diligently you maintain it, sometimes your efforts aren’t enough, and it has to be replaced. As your HVAC system ages, its efficiency begins to decline. If you notice that the weather hasn’t been particularly harsh, yet your bill is climbing, it may be time to see if the HVAC is to blame, particularly if it is older. This can also be due to a clogged filter keeping the air from flowing through the HVAC air filter housing, but it is still a good idea to get your system checked regardless.

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Industrial

Selecting the Best Copper and Zinc Supplier for Your Industry

When the terms copper and zinc are mentioned, what comes into the mind is their unique properties especially corrosion resistance and thermal conductivity. Therefore, if you run applications that require the use of zinc and copper, the first thing to factor is a reliable supplier. Here is a guide to help you pick the best copper and zinc supplier.

Go for the Supplier with Years of Experience in the Industry

There is no denying it; the metal industry requires extensive knowledge and commitment. This is not something that a supplier can amass in a few days or months. Therefore, the best supplier should demonstrate this knowledge and years of top-notch work. But how can you establish this?

  • Follow the supplier to know the nature of his operations
  • Ensure the supplier’s operation are legit
  • Look at the supplier’s commitment to quality
  • Identify the supplier out to build a community as opposed optimizing profits

Identify the Supplier with a Commitment to Quality

When creating metallic products, it is prudent to appreciate that their ultimate value and usability depends on the nature of the materials used. For example, if you are manufacturing water pipes, heating systems, or electrical cables, it is important to use materials with the right properties. This is why you must work with a supplier with an unwavering commitment to quality.

The lucrative nature of the copper and zinc industry makes it an attraction to a lot of parties. But most of them are middle-entities that outsource the material and sell at a profit. For assurance of high-quality in this industry, go for top brands that are known for quality. Remember that quality should also encompass a commitment to make fast deliveries even at short notices.

Look for Positive Feedback from Past Users

Perhaps the easiest way of identifying a great copper and zinc supplier is following the past clients. At this point, the goal is to understand whether past users were satisfied with the quality of supplies and the commitment of the respective suppliers. Try to establish whether the supplier is committed to delivering value. If past users found a specific copper and zinc supplier to be reliable, you can also consider ordering from his firm.

Unlike other industries, the metal supplies niche is different because quality must be the underlying factor at every stage. Here, you should look for the supplier who is driven by customer value and quality as opposed to profit alone.

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Industrial

The Benefits of Rapid Manufacturing – Working with Additive Manufacturing

Since Rapid prototyping China became a popular mean to get products out with very little investment, additive manufacturing has raised to become the most popular and recognized form of prototyping by using 3D printers. It’s challenging to place a number on the number of models out there that can handle these tasks, but we can easily tell that anyone can have one of these machines at home just as any company willing to participate in this competitive industry. The following is a list of the benefits of working with this technology for your manufacturing project:

Crafting Proof of Concept – Not so long ago a lot of engineers and designers had to use digital analysis as well as virtual simulations to check the viability of a product before casting a prototype. It was a step in the right direction, but too open for margins of errors. With 3D printing, anyone can crank out a functional prototype produced at low costs to test functionality. This quick turnaround saves a lot of time and gives designers a chance to fix, rearrange and optimize their concepts without spending more.

Work Delivered on Fast Turnaround Times – The name “rapid prototyping china” is not there for show. We can illustrate this point by making a comparison of the time it takes for a manual prototype to be created and how much time it takes to create one with this new technology. The answer will defer given the project, but what it used to take months and even years at a time, now takes hours and days at most. The faster you can have a physical and functional manifestation of your idea, the more money you will make of it.

The Ability to Create Complex Parts – One of the greatest benefits of working with rapid prototyping technologies is the ability to handle even the most complicated designs without the need for expensive tooling. Traditional tooling can hardly cover for this since the machines used are not enough, and you will require additional equipment to handle complex positioning of shapes and cavities on the finished design, and this will translate on increased production costs.

Reduction of Wasted Materials – This is probably one of the most understated benefits of 3D prototyping. By using these means of creation, we can place figures on the amounts of materials used to cast the prototype and create the product as well. Unlike manufacturing processes like CNC machining, rapid prototyping technology use the amount of material that the part requires, and build it by placing one layer at a time until the product it’s done. If you choose to work with rapid manufacturing procedures as well, you will eliminate all unnecessary waste, and end up saving material costs.